2007-2010 Suzuki LT-Z90 QuadSport Repair Service Manual

Covers: 2007, 2008, 2009, 2010 Suzuki LT-Z90 Quadsport ATV
Pages: 258
Format: PDF
Compatibility: Windows/Mac/Tablet

This service manual contains all the necessary instructions needed for any repair your 2007-2010 Suzuki LT-Z90 QuadSport may require. This is the same 2007-2010 Suzuki LT-Z90 QuadSport Repair Service Manual technicians use to diagnose and repair your 2007-2010 LT-Z90 QuadSport. Whether it’s routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, this manual provides the most accurate information to perform the job.

Topics:

GENERAL INFORMATION
SERIAL NUMBER LOCATION
FUEL AND OIL RECOMMENDATION
FUEL (FOR USA AND CANADA)
FUEL (FOR OTHER COUNTRIES)
ENGINE OIL AND FINAL REDUCTION GEAR BOX OIL (FOR USA)
ENGINE OIL AND FINAL REDUCTION GEAR BOX OIL (FOR OTHER COUNTRIES)
BREAK-IN PROCEDURES
INFORMATION LABELS
SPECIFICATIONS
DIMENSIONS AND DRY MASS
ENGINE
DRIVE TRAIN
CHASSIS
ELECTRICAL
CAPACITIES

PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
PERIODIC MAINTENANCE CHART
MAINTENANCE AND TUNE-UP PROCEDURES
AIR CLEANER
EXHAUST PIPE NUTS AND MUFFLER MOUNTING BOLT
VALVE CLEARANCE
SPARK PLUG
SPARK ARRESTER
FUEL LINE
ENGINE OIL AND OIL FILTER
FINAL REDUCTION GEAR BOX OIL
THROTTLE CABLE PLAY
ENGINE IDLE SPEED
DRIVE BELT
DRIVE CHAIN
BRAKES
TIRES
STEERING
SUSPENSIONS
CHASSIS NUTS AND BOLTS
GENERAL LUBRICATIONS
COMPRESSION PRESSURE CHECK
COMPRESSION TEST PROCEDURE
INITIAL ENGAGEMENT AND CLUTCH LOCK-UP INSPECTION
INITIAL ENGAGEMENT INSPECTION
CLUTCH LOCK-UP INSPECTION
OIL PRESSURE CHECK
OIL PRESSURE TEST PROCEDURE

ENGINE
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE
ENGINE LEFT SIDE
ENGINE RIGHT SIDE
ENGINE CENTER
ENGINE REMOVAL AND REMOUNTING
ENGINE REMOVAL
ENGINE REMOUNTING
ENGINE DISASSEMBLY
ENGINE COMPONENTS INSPECTION AND SERVICE
CYLINDER HEAD COVER
CYLINDER HEAD
CAMSHAFT
CAM CHAIN TENSION ADJUSTER AND TENSIONER/GUIDE
CYLINDER
PISTON AND PISTON RING
CONROD
CRANKSHAFT
STARTER CLUTCH
GENERATOR
OIL PUMP
ENGINE MOUNTING BUSH
FINAL REDUCTION GEAR BOX
MOVABLE AND FIXED DRIVE AND DRIVEN FACE
RECOIL STARTER
ENGINE REASSEMBLY

FUEL SYSTEM
FUEL TANK AND FUEL VALVE
REMOVAL
FUEL FILTER INSPECTION AND CLEANING
INSTALLATION
CARBURETOR
SPECIFICATIONS
I.D. NO. LOCATION
REMOVAL
DISASSEMBLY
CLEANING
INSPECTION AND ADJUSTMENT
REASSEMBLY AND INSTALLATION

CHASSIS
EXTERIOR PARTS
CONSTRUCTION
FASTENER REMOVAL AND INSTALLATION
REMOVAL
INSTALLATION
FRONT AND REAR WHEELS
CONSTRUCTION
REMOVAL
INSTALLATION
TIRES
TIRE REPLACEMENT
FRONT BRAKE
CONSTRUCTION
REMOVAL
INSPECTION AND DISASSEMBLY
REASSEMBLY AND INSTALLATION
STEERING AND FRONT SUSPENSION
CONSTRUCTION
REMOVAL AND DISASSEMBLY
INSPECTION
REASSEMBLY AND INSTALLATION
REASSEMBLY AND INSTALLATION
INSTALLATION
TOE-IN ADJUSTMENT
REAR BRAKE AND REAR AXLE HOUSING
CONSTRUCTION
REMOVAL
INSPECTION AND DISASSEMBLY
REASSEMBLY AND INSTALLATION
REAR SUSPENSION
CONSTRUCTION
REMOVAL
INSPECTION AND DISASSEMBLY
REASSEMBLY AND INSTALLATION

ELECTRICAL SYSTEM
CAUTIONS IN SERVICING
CONNECTOR
COUPLER
CLAMP
FUSE
SEMI-CONDUCTOR EQUIPPED PART
BATTERY
CONNECTING THE BATTERY
WIRING PROCEDURE
USING THE MULTI-CIRCUIT TESTER
LOCATION OF ELECTRICAL COMPONENTS
CHARGING SYSTEM
TROUBLESHOOTING
INSPECTION
STARTER SYSTEM
TROUBLESHOOTING
STARTER MOTOR REMOVAL
STARTER MOTOR DISASSEMBLY
STARTER MOTOR INSPECTION
STARTER MOTOR REASSEMBLY
STARTER MOTOR INSTALLATION
STARTER RELAY INSPECTION
IGNITION SYSTEM
TROUBLESHOOTING
INSPECTION
SWITCHES
BATTERY
SPECIFICATIONS
INITIAL CHARGING
SERVICING
RECHARGING OPERATION

SERVICING INFORMATION
TROUBLESHOOTING
ENGINE
CARBURETOR
CHASSIS
BRAKES
ELECTRICAL
BATTERY
LUBRICATION SYSTEM
OIL PRESSURE
OIL FILTER
OIL STRAINER
OIL PUMP
ENGINE LUBRICATION SYSTEM CHART
WIRING DIAGRAM
WIRING HARNESS, CABLE AND HOSE ROUTING
WIRING HARNESS ROUTING
CABLE ROUTING
FUEL HOSE PIPING
REAR BRAKE BREATHER HOSE ROUTING
COOLING DUCT ROUTING
EXHAUST PIPE COVER
SPECIAL TOOLS
TIGHTENING TORQUE
ENGINE
FUEL
CHASSIS
TIGHTENING TORQUE CHART
SERVICE DATA

LT-Z90K9 (’09-MODEL)
SPECIFICATIONS