2004 Polaris Predator 50/90, Sportsman 90 Service Manual

$9.95

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 PDF format  Instant download

Covers: 2004 Polaris Predator 50, Predator 90, Sportsman 90
PN: 9918782
Pages: 103
Format: PDF
Compatibility: Windows/MacTablet

This service manual contains all the necessary instructions needed for any repair your 2004 Polaris Predator 50/90, Sportsman 90 ATV may require. This is the same manual Polaris technicians use to diagnose and repair your 2004 Predator 50/90, Sportsman 90. Whether its routine maintenance, such as tune-ups and brake service, or more extensive repairs involving engine and transmission disassembly, this manual provides the most reliable information to perform the job.

The following is a list of general topics contained in the Polaris Service Manual

2004 Youth Models
Specifications
Publication Numbers
Paint Codes
Inspection Schedule
Standard Torque Specifications
Special Tools
Lubricant and Maintenance Products
2004 Speed Limiter System Overview
Vehicle Inspection/Adjustments
Transmission Lubrication
Throttle Operation / Idle — Air Screw Adjust
Throttle Cable / ETC Adjustments
Oil Pump Adjustment / Bleeding
Oil Pump Troubleshooting
Fuel System
Compression Test
Air Filter Service
Spark Plug
Wheels and Tires
Steering / Alignment
Glossary of Terms
Unit of Measure Conversion Table
Tap Drill Charts
Decimal Equivalent Chart
CVT Exploded View
Special Tools
Torque Specifications
Engine Removal
Engine Disassembly
Transmission Service
Engine Component Inspection
Cylinder Honing
Crankshaft Runout Inspection
Constant Variable Transmission (CVT) Service
Engine Reassembly & Installation
Kick Start and Spring Installation
Starter Drive One Way Clutch
Engine Troubleshooting
Carburetor Exploded View
Carburetor Special Tools
Carburetor Specifications
Optional Main Jets
High Altitude Operation
Carburetor Operation Overview
Fuel Delivery
Vent System / Float Height Setting
Needle and Seat Leakage Test
Oil Check Valve Pressure Test
Carburetor Float Bowl Draining
Troubleshooting
Engine Mounting Exploded View
Torque Specifications / Special Tools
Engine Mounting
Shocks and Springs
Suspension A–Arms
Steering
Front Brake
Rear Brake and Axle
Fuel and Oil Tank
Predator Cab
Sportsman Front and Rear Cab
Sportsman Handlebar Assembly
Predator Handlebar Assembly
Muffler Assembly
Special Tools
Electrical Service Notes
2004 Model Speed Limiter System
Brake Light Bulb Replacement
Battery Service / Terminals and Bolts
Battery Inspection / Removal
Battery Installation
Open Circuit Voltage Test
Load Test
Off Season Storage
Charging Procedure
Charging System Testing
Current Draw / Key Off Test
Charging System Break Even Test
Alternator Output Test
Ignition System / Spark Plug
Starter System Troubleshooting / Voltage Drop Test
Starter System Diagnosis
Starter Motor Disassembly
Brush Inspection / Replacement
Armature Testing
Starter Assembly
Electronic Throttle Control (ETC)
Coil Tests
Ignition System Troubleshooting
Wiring Diagram – 50 CC Models
Wiring Diagram – 90 CC Models

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